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While multi-axis 3D printing can align continuous fibers along principal stresses in continuous fiber-reinforced thermoplastic (CFRTP) composites to enhance mechanical strength, existing methods have difficulty generating toolpaths with…

This work explores a spatial printing method to fabricate continuous fiber-reinforced thermoplastic composites (CFRTPCs), which can achieve exceptional mechanical performance. For models giving complex 3D stress distribution under loads,…

Computational Geometry · Computer Science 2024-01-26 Guoxin Fang , Tianyu Zhang , Yuming Huang , Zhizhou Zhang , Kunal Masania , Charlie C. L. Wang

A novel approach for creating tool paths for continuous carbon fiber-reinforced thermoplastic 3D printing is introduced. The aim is to enable load-bearing connections while avoiding non-manufacturable crossings of paths by generating layer…

Optimization and Control · Mathematics 2024-04-18 Fabian Wein , Julian Mirbach , Aniket Angre , Jannis Greifenstein , Daniel Hübner

This paper presents a new concept to place continuous curved fibres for CFRP composites, which can be fulfilled by potential additive or hybrid manufacturing technology. Based on the loading condition, principal stress trajectories are…

Applied Physics · Physics 2018-02-15 Haoqi Zhang , Dongmin Yang , Yong Sheng

We propose a neural network-based computational framework for the simultaneous optimization of structural topology, curved layers, and path orientations to achieve strong anisotropic strength in fiber-reinforced thermoplastic composites…

Machine Learning · Computer Science 2025-05-08 Tao Liu , Tianyu Zhang , Yongxue Chen , Weiming Wang , Yu Jiang , Yuming Huang , Charlie C. L. Wang

We introduce a general, scalable computational framework for multi-axis 3D printing based on implicit neural fields (INFs) that unifies all stages of toolpath generation and global collision-free motion planning. In our pipeline, input…

Robotics · Computer Science 2025-09-09 Jiasheng Qu , Zhuo Huang , Dezhao Guo , Hailin Sun , Aoran Lyu , Chengkai Dai , Yeung Yam , Guoxin Fang

In 3D printing, stiff fibers (e.g., carbon fiber) can reinforce thermoplastic polymers with limited stiffness. However, existing commercial digital manufacturing software only provides a few simple fiber layout algorithms, which solely use…

Computational Engineering, Finance, and Science · Computer Science 2023-10-31 Xingyuan Sun , Geoffrey Roeder , Tianju Xue , Ryan P. Adams , Szymon Rusinkiewicz

This paper presents a learning based planner for computing optimized 3D printing toolpaths on prescribed graphs, the challenges of which include the varying graph structures on different models and the large scale of nodes & edges on a…

Toolpath optimization of metal-based additive manufacturing processes is currently hampered by the high-dimensionality of its design space. In this work, a reinforcement learning platform is proposed that dynamically learns toolpath…

Artificial Intelligence · Computer Science 2020-10-01 Mojtaba Mozaffar , Ablodghani Ebrahimi , Jian Cao

When manufacturing parts using material extrusion additive manufacturing and anisotropic polymers, the mechanical properties of a manufactured component are strongly dependent on the print trajectory orientation. We conduct non-planar…

Optimization and Control · Mathematics 2023-06-13 Xavier Guidetti , Efe C. Balta , Yannick Nagel , Hang Yin , Alisa Rupenyan , John Lygeros

This paper presents a new method to generate iso-scallop tool paths for triangular mesh surfaces. With the popularity of 3D scanning techniques, scanning-derived mesh surfaces have seen a significant increase in their application to…

Graphics · Computer Science 2020-04-21 Qiang Zou

Robot-assisted 3D printing has drawn a lot of attention by its capability to fabricate curved layers that are optimized according to different objectives. However, the support generation algorithm based on a fixed printing direction for…

Robotics · Computer Science 2023-02-14 Tianyu Zhang , Yuming Huang , Piotr Kukulski , Neelotpal Dutta , Guoxin Fang , Charlie C. L. Wang

This paper presents a novel gradient-informed slicing method for functionally graded additive manufacturing (FGM) that overcomes the limitations of conventional toolpath planning approaches, which struggle to produce truly continuous…

Computational Geometry · Computer Science 2025-08-22 Charles Wade , Devon Beck , Robert MacCurdy

The fabrication flexibility of 3D printing has sparked a lot of interest in designing structures with spatially graded material properties. In this paper, we propose a new type of density graded structure that is particularly designed for…

Computational Geometry · Computer Science 2019-06-10 Tim Kuipers , Jun Wu , Charlie C. L. Wang

3D printing techniques such as Fused Deposition Modeling (FDM) have enabled the fabrication of complex geometry quickly and cheaply. High stiffness parts are produced by filling the 2D polygons of consecutive layers with contour-parallel…

Graphics · Computer Science 2020-04-29 Tim Kuipers , Eugeni L. Doubrovski , Jun Wu , Charlie C. L. Wang

The most important aim in tool path generation methods is to increase the machining efficiency by minimizing the total length of tool paths while the error is kept under a prescribed tolerance. This can be achieved by determining the moving…

Computational Geometry · Computer Science 2014-02-06 Márta Szilvási-Nagy , Gyula Mátyási , Szilvia Béla

We develop a framework that creates a new polygonal mesh representation of the sparse infill domain of a layer-by-layer 3D printing job. We guarantee the existence of a single, continuous tool path covering each connected piece of the…

Computational Geometry · Computer Science 2021-04-28 Prashant Gupta , Bala Krishnamoorthy , Gregory Dreifus

Existing curved-layer-based process planning methods for multi-axis manufacturing address collisions only indirectly and generate toolpaths in a post-processing step, leaving toolpath geometry uncontrolled during optimization. We present an…

Robotics · Computer Science 2026-04-22 Neelotpal Dutta , Tianyu Zhang , Tao Liu , Yongxue Chen , Charlie C. L. Wang

In this study, we present a novel swarm-based approach for generating optimized stress-aligned trajectories for 3D printing applications. The method utilizes swarming dynamics to simulate the motion of virtual agents along the stress…

Optimization and Control · Mathematics 2024-04-17 Xavier Guidetti , Efe C. Balta , John Lygeros

High-aspect-ratio polymer materials are widely utilized in applications ranging from everyday materials such as clothing to specialized equipment in industrial and medical fields. Traditional fabrication methods, such as extrusion and…

Medical Physics · Physics 2025-02-04 Ali Anil Demircali , Jinshi Zhao , Ayhan Aktas , Mohamed EMK Abdelaziz , Burak Temelkuran
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