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In this paper a phase-field approach for structural topology optimization for a 3D-printing process which includes stress constraint and potentially multiple materials or multiscales is analyzed. First order necessary optimality conditions…

Optimization and Control · Mathematics 2019-07-16 Ferdinando Auricchio , Elena Bonetti , Massimo Carraturo , Dietmar Hömberg , Alessandro Reali , Elisabetta Rocca

This paper presents a density-based topology optimization approach considering additive manufacturing limitations. The presented method considers the minimum size of parts, the minimum size of cavities, the inability of printing overhanging…

Computational Engineering, Finance, and Science · Computer Science 2022-04-18 Prabhat Kumar , Eduardo Fernández

In 3D printing, stiff fibers (e.g., carbon fiber) can reinforce thermoplastic polymers with limited stiffness. However, existing commercial digital manufacturing software only provides a few simple fiber layout algorithms, which solely use…

Computational Engineering, Finance, and Science · Computer Science 2023-10-31 Xingyuan Sun , Geoffrey Roeder , Tianju Xue , Ryan P. Adams , Szymon Rusinkiewicz

Topology optimization (TO) has experienced a dramatic development over the last decades aided by the arising of metamaterials and additive manufacturing (AM) techniques, and it is intended to achieve the current and future challenges. In…

This paper presents a multicomponent topology optimization method for designing structures assembled from additively-manufactured components, considering anisotropic material behavior for each component due to its build orientation,…

Computational Engineering, Finance, and Science · Computer Science 2019-11-26 Yuqing Zhou , Tsuyoshi Nomura , Kazuhiro Saitou

This paper presents a synthesis approach in a density-based topology optimization setting to design large deformation compliant mechanisms for inducing desired strains in biological tissues. The modelling is based on geometrical…

Computational Engineering, Finance, and Science · Computer Science 2021-03-26 P. Kumar , C. Schmidleithner , N. B. Larsen , O. Sigmund

In this paper we report a new promising idea on the design and manufacturing of ply composite structures, tailored to exhibit maximum stiffness under given weight constraints and loading conditions. It is based on the idea behind an…

Computational Physics · Physics 2020-02-26 Igor A. Ostanin

This paper provides an orientation angle optimization method for the design of fiber-reinforced composite materials using topology optimization. The orientation angle optimization is based on a topological derivative, which measures the…

Computational Engineering, Finance, and Science · Computer Science 2023-06-21 Masaki Noda , Kei Matsushima , Takayuki Yamada

This work concerns a structural topology optimisation problem for 4D printing based on the phase field approach. The concept of 4D printing as a targeted evolution of 3D printed structures can be realised in a two-step process. One first…

Optimization and Control · Mathematics 2023-05-03 Harald Garcke , Kei Fong Lam , Robert Nürnberg , Andrea Signori

This paper presents a density-based topology optimization approach to design structures under self-weight load. Such loads change their magnitude and/or location as the topology optimization advances and pose several unique challenges,…

Computational Engineering, Finance, and Science · Computer Science 2022-04-26 Prabhat Kumar

We propose a neural network-based computational framework for the simultaneous optimization of structural topology, curved layers, and path orientations to achieve strong anisotropic strength in fiber-reinforced thermoplastic composites…

Machine Learning · Computer Science 2025-05-08 Tao Liu , Tianyu Zhang , Yongxue Chen , Weiming Wang , Yu Jiang , Yuming Huang , Charlie C. L. Wang

Topology optimization is computationally demanding that requires the assembly and solution to a finite element problem for each material distribution hypothesis. As a complementary alternative to the traditional physics-based topology…

Machine Learning · Computer Science 2018-08-23 Saurabh Banga , Harsh Gehani , Sanket Bhilare , Sagar Patel , Levent Kara

In topology optimization, the treatment of stress constraints for very large scale problems has so far not been tractable due to the failure of robust agglomeration methods, i.e. their inability to accurately handle the locality of the…

Computational Engineering, Finance, and Science · Computer Science 2020-12-23 Gustavo Assis da Silva , Niels Aage , André Teófilo Beck , Ole Sigmund

A new approach for generating stress-constrained topological designs in continua is presented. The main novelty is in the use of elasto-plastic modeling and in optimizing the design such that it will exhibit a linear-elastic response. This…

Computational Engineering, Finance, and Science · Computer Science 2016-08-25 Oded Amir

Plasticity is inherent to many engineering materials such as metals. While it can degrade the load-carrying capacity of structures via material yielding, it can also protect structures through plastic energy dissipation. To fully harness…

Computational Engineering, Finance, and Science · Computer Science 2025-02-05 Yingqi Jia , Xiaojia Shelly Zhang

When manufacturing parts using material extrusion additive manufacturing and anisotropic polymers, the mechanical properties of a manufactured component are strongly dependent on the print trajectory orientation. We conduct non-planar…

Optimization and Control · Mathematics 2023-06-13 Xavier Guidetti , Efe C. Balta , Yannick Nagel , Hang Yin , Alisa Rupenyan , John Lygeros

Lattice-like structures can provide a combination of high stiffness with light weight that is useful in many applications, but a resolved finite element mesh of such structures results in a computationally expensive discretization. This…

Numerical Analysis · Mathematics 2022-09-07 Sean McBane , Youngsoo Choi , Karen Willcox

Inverse design of high-resolution and fine-detailed 3D lightweight mechanical structures is notoriously expensive due to the need for vast computational resources and the use of very fine-scaled complex meshes. Furthermore, in designing for…

Aligning lattices based on local stress distribution is crucial for achieving exceptional structural stiffness. However, this aspect has primarily been investigated under a single load condition, where stress in 2D can be described by two…

Computational Engineering, Finance, and Science · Computer Science 2025-01-20 Junpeng Wang , Rüdiger Westermann , Xifeng Gao , Jun Wu

This paper presents a class of 3D single-scale isotropic materials with tunable stiffness and buckling strength obtained via topology optimization and subsequent shape optimization. Compared to stiffness-optimal closed-cell plate material,…

Numerical Analysis · Mathematics 2021-05-05 Fengwen Wang , Ole Sigmund
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