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The field of additive manufacturing (AM) has advanced considerably over recent decades through the development of novel methods, materials, and systems. However, as the field approaches maturity, it is relevant to investigate the scaling…

Materials Science · Physics 2023-07-28 David M. Wirth , Chi Chung Li , Jonathan K. Pokorski , Hayden K. Taylor , Maxim Shusteff

Functionally Graded Materials (FGMs) made of soft constituents have emerged as promising material-structure systems in potential applications across many engineering disciplines, such as soft robots, actuators, energy harvesting, and tissue…

Computational Engineering, Finance, and Science · Computer Science 2025-07-01 Shiguang Deng , Horacio D. Espinosa , Wei Chen

Additive manufacturing (AM) techniques hold promise but face significant challenges in process planning and optimization. The large temporal and spatial variations in temperature that can occur in layer-wise AM lead to thermal excursions,…

Systems and Control · Electrical Eng. & Systems 2025-01-22 Mikhail Khrenov , William Frieden Templeton , Sneha Prabha Narra

Topology optimization methods have widely been used in various industries, owing to their potential for providing promising design candidates for mechanical devices. However, their applications are usually limited to the objects which do…

Computational Engineering, Finance, and Science · Computer Science 2023-03-01 Yuki Sato , Hiroki Kobayashi , Changyoung Yuhn , Atsushi Kawamoto , Tsuyoshi Nomura , Noboru Kikuchi

Geometric modelling has been a crucial component of the design process ever since the introduction of the first Computer-Aided Design (CAD) systems. Additive Manufacturing (AM) pushes design freedom to previously unachievable limits. AM…

Computational Geometry · Computer Science 2026-05-22 Nikita Letov , Yaoyao Fiona Zhao

Designs generated by density-based topology optimization (TO) exhibit jagged and/or smeared boundaries, which forms an obstacle to their integration with existing CAD tools. Addressing this problem by smoothing or manual design adjustments…

Computational Engineering, Finance, and Science · Computer Science 2020-04-14 Marco K. Swierstra , Deepak K. Gupta , Matthijs Langelaar

Topology optimization facilitates the automated design of high-performance structures across various engineering fields but, if unconstrained, often produces designs that are complex and difficult to manufacture. A key attribute of the…

Applied Physics · Physics 2025-04-25 Vanessa Cool , Niels Aage , Ole Sigmund

Sim-to-real transfer remains a significant challenge in soft robotics due to the unpredictability introduced by common manufacturing processes such as 3D printing and molding. These processes often result in deviations from simulated…

With the emergence of new photonic and plasmonic materials with optimized properties as well as advanced nanofabrication techniques, nanophotonic devices are now capable of providing solutions to global challenges in energy conversion,…

Topology design optimization offers tremendous opportunity in design and manufacturing freedoms by designing and producing a part from the ground-up without a meaningful initial design as required by conventional shape design optimization…

Machine Learning · Statistics 2019-01-10 Sharad Rawat , M. H. Herman Shen

As the demand for mass customization increases, manufacturing systems must become more flexible and adaptable to produce personalized products efficiently. Additive manufacturing (AM) enhances production adaptability by enabling on-demand…

Robotics · Computer Science 2026-03-27 Yifei Li , Ruizhe Fu , Huihang Liu , Guha Manogharan , Feng Ju , Ilya Kovalenko

Mechanical product engineering often must comply with manufacturing or geometric constraints related to the shaping process. Mechanical design hence should rely on robust and fast tools to explore complex shapes, typically for design for…

Computational Engineering, Finance, and Science · Computer Science 2020-10-23 Waad Almasri , Dimitri Bettebghor , Fakhreddine Ababsa , Florence Danglade

The promise of Additive Manufacturing (AM) includes reduced transportation and warehousing costs, reduction of source material waste, and reduced environmental impact. AM is extremely useful for making prototypes and has demonstrated the…

Computers and Society · Computer Science 2017-06-05 Gregory Pope , Mark Yampolskiy

A support structure is required to successfully create structural parts in the powder bed fusion process for additive manufacturing. In this study, we present the topology optimization of a support structure that improves the heat…

Computational Engineering, Finance, and Science · Computer Science 2022-01-19 Takao Miki , Shinji Nishiwaki

Topology Optimization (TO), which maximizes structural robustness under material weight constraints, is becoming an essential step for the automatic design of mechanical parts. However, existing TO algorithms use the Finite Element Analysis…

Robotics · Computer Science 2022-04-14 Zherong Pan , Xifeng Gao , Kui Wu

Materials that are lightweight yet exhibit superior mechanical properties are of compelling importance for several technological applications that range from aircrafts to household appliances. Lightweight materials allow energy saving and…

Applied Physics · Physics 2022-06-02 R. S. Ambekar , B. Kushwaha , P. Sharma , F. Bosia , M. Fraldi , N. Pugno , C. S. Tiwary

The application of computer vision and machine learning methods in the field of additive manufacturing (AM) for semantic segmentation of the structural elements of 3-D printed products will improve real-time failure analysis systems and can…

Computer Vision and Pattern Recognition · Computer Science 2022-10-17 Aliaksei Petsiuk , Harnoor Singh , Himanshu Dadhwal , Joshua M. Pearce

Gel-elastomer composites, comprising an active swellable hydrogel and a passive elastomer, are a compelling class of programmable material systems (PMS) capable of shape morphing under multiphysics actuation. The precise design of the…

Computational Engineering, Finance, and Science · Computer Science 2026-05-20 Aaditya Chandrasekhar , Dex Doksoo Lee , Hyunwoo Kwon , Wei Chen

The traditional element-based topology optimization based on material penalization typically aims at a 0/1 design. Our numerical experiments reveal that the compliance of a smooth design is overestimated when material properties of boundary…

Computational Engineering, Finance, and Science · Computer Science 2020-06-09 Xiaodong Huang

We propose a neural network-based computational framework for the simultaneous optimization of structural topology, curved layers, and path orientations to achieve strong anisotropic strength in fiber-reinforced thermoplastic composites…

Machine Learning · Computer Science 2025-05-08 Tao Liu , Tianyu Zhang , Yongxue Chen , Weiming Wang , Yu Jiang , Yuming Huang , Charlie C. L. Wang