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The advancement of machine learning promises the ability to accelerate the adoption of new processes and property designs for metal additive manufacturing. The molten pool geometry and molten pool temperature are the significant indicators…

Materials Science · Physics 2021-03-24 Noopur Jamnikar , Sen Liu , Craig Brice , Xiaoli Zhang

Ultrasonic Additive Manufacturing (UAM) employs ultrasonic welding to bond similar or dissimilar metal foils to a substrate, resulting in solid, consolidated metal components. However, certain processing conditions can lead to inter-layer…

Machine Learning · Computer Science 2025-02-19 Lokendra Poudel , Sushant Jha , Ryan Meeker , Duy-Nhat Phan , Rahul Bhowmik

Additive Manufacturing (AM) is a crucial component of the smart industry. In this paper, we propose an automated quality grading system for the AM process using a deep convolutional neural network (CNN) model. The CNN model is trained…

Computer Vision and Pattern Recognition · Computer Science 2020-03-20 Yaser Banadaki , Nariman Razaviarab , Hadi Fekrmandi , Safura Sharifi

Characterizing meltpool shape and geometry is essential in metal Additive Manufacturing (MAM) to control the printing process and avoid defects. Predicting meltpool flaws based on process parameters and powder material is difficult due to…

Machine Learning · Computer Science 2022-01-28 Parand Akbari , Francis Ogoke , Ning-Yu Kao , Kazem Meidani , Chun-Yu Yeh , William Lee , Amir Barati Farimani

The development of computer vision and in-situ monitoring using visual sensors allows the collection of large datasets from the additive manufacturing (AM) process. Such datasets could be used with machine learning techniques to improve the…

Computer Vision and Pattern Recognition · Computer Science 2023-09-06 Xiao Liu , Alessandra Mileo , Alan F. Smeaton

Powder-based additive manufacturing has transformed the manufacturing industry over the last decade. In Laser Powder Bed Fusion, a specific part is built in an iterative manner in which two-dimensional cross-sections are formed on top of…

Machine Learning · Computer Science 2024-11-21 AmirPouya Hemmasian , Francis Ogoke , Parand Akbari , Jonathan Malen , Jack Beuth , Amir Barati Farimani

While multiple sensors are used for real-time monitoring in additive manufacturing, not all provide practical or reliable process insights. For example, high-speed X-ray imaging offers valuable spatial information about subsurface melt pool…

Machine Learning · Computer Science 2025-09-04 Satyajit Mojumder , Pallock Halder , Tiana Tonge

Robotics Wire Arc Additive Manufacturing (WAAM) is governed by complex and nonlinear process dynamics coupling thermal field to the build geometry. The process may be regarded as a multi-input/multi-output dynamical system with welding…

Robotics · Computer Science 2026-05-29 Chen-Lung Lu , John Wen

Powder bed fusion (PBF) is an emerging metal additive manufacturing (AM) technology that enables rapid fabrication of complex geometries. However, defects such as pores and balling may occur and lead to structural unconformities, thus…

Computational Engineering, Finance, and Science · Computer Science 2024-09-23 Jiarui Xie , Zhuo Yang , Chun-Chun Hu , Haw-Ching Yang , Yan Lu , Yaoyao Fiona Zhao

The recent explosion of machine learning (ML) and artificial intelligence (AI) shows great potential in the breakthrough of metal additive manufacturing (AM) process modeling. However, the success of conventional machine learning tools in…

Computational Engineering, Finance, and Science · Computer Science 2020-09-17 Qiming Zhu , Zeliang Liu , Jinhui Yan

Insufficient overlap between the melt pools produced during Laser Powder Bed Fusion (L-PBF) can lead to lack-of-fusion defects and deteriorated mechanical and fatigue performance. In-situ monitoring of the melt pool subsurface morphology…

In computer vision, convolutional networks (CNNs) often adopts pooling to enlarge receptive field which has the advantage of low computational complexity. However, pooling can cause information loss and thus is detrimental to further…

Computer Vision and Pattern Recognition · Computer Science 2019-07-09 Pengju Liu , Hongzhi Zhang , Wei Lian , Wangmeng Zuo

The digitization of manufacturing processes enables promising applications for machine learning-assisted quality assurance. A widely used manufacturing process that can strongly benefit from data-driven solutions is gas metal arc welding…

Machine Learning · Computer Science 2023-10-23 Yannik Hahn , Robert Maack , Guido Buchholz , Marion Purrio , Matthias Angerhausen , Hasan Tercan , Tobias Meisen

Pooling is a simple but essential layer in modern deep CNN architectures for feature aggregation and extraction. Typical CNN design focuses on the conv layers and activation functions, while leaving the pooling layers with fewer options. We…

Computer Vision and Pattern Recognition · Computer Science 2021-10-22 Bor-Shiun Wang , Jun-Wei Hsieh , Ming-Ching Chang , Ping-Yang Chen , Lipeng Ke , Siwei Lyu

Accurately predicting the temperature field in metal additive manufacturing (AM) processes is critical to preventing overheating, adjusting process parameters, and ensuring process stability. While physics-based computational models offer…

Machine Learning · Computer Science 2024-01-05 Pouyan Sajadi , Mostafa Rahmani Dehaghani , Yifan Tang , G. Gary Wang

Additive Manufacturing (AM) is a manufacturing paradigm that builds three-dimensional objects from a computer-aided design model by successively adding material layer by layer. AM has become very popular in the past decade due to its…

Machine Learning · Computer Science 2019-08-12 Arindam Paul , Mojtaba Mozaffar , Zijiang Yang , Wei-keng Liao , Alok Choudhary , Jian Cao , Ankit Agrawal

A novel ``edge attention-based Convolutional Neural Network (CNN)'' is proposed in this research for object classification task. With the advent of advanced computing technology, CNN models have achieved to remarkable success, particularly…

Computer Vision and Pattern Recognition · Computer Science 2025-02-06 Santanu Roy , Ashvath Suresh , Archit Gupta

Recent developments in in-situ monitoring and process control in Additive Manufacturing (AM), also known as 3D-printing, allows the collection of large amounts of emission data during the build process of the parts being manufactured. This…

Machine Learning · Computer Science 2022-12-14 Xiao Liu , Alan F. Smeaton , Alessandra Mileo

Convolution neural network (CNN), as one of the most powerful and popular technologies, has achieved remarkable progress for image and video classification since its invention in 1989. However, with the high definition video-data explosion,…

Emerging Technologies · Computer Science 2021-08-04 Yue Jiang , Wenjia Zhang , Fan Yang , Zuyuan He

In the present paper, a method of defining the industrial process parameters for a new product using machine learning algorithms will be presented. The study will describe how to go from the product characteristics till the prediction of…

Machine Learning · Computer Science 2019-02-05 Abdelmoula Khdoudi , Tawfik Masrour
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