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Powder bed fusion is a widely used additive manufacturing (AM) process for producing complex, small-batch parts that are impractical to manufacture using conventional methods. However, its broader adoption is hindered by process-induced…

Optimization and Control · Mathematics 2025-06-12 Yulin Guo , Boris Kramer

Data-driven research in Additive Manufacturing (AM) has gained significant success in recent years. This has led to a plethora of scientific literature to emerge. The knowledge in these works consists of AM and Artificial Intelligence (AI)…

Artificial Intelligence · Computer Science 2023-09-13 Mutahar Safdar , Jiarui Xie , Hyunwoong Ko , Yan Lu , Guy Lamouche , Yaoyao Fiona Zhao

We experimentally demonstrate that the flow rate of granular material through an aperture is controlled by the exit velocity imposed to the particles and not by the pressure at the base, contrary to what is often assumed in previous works.…

The possibility of producing polymer-bonded magnets with the aid of additive processes, such as 3D printing, opens up a multitude of new areas of application. Almost any structures and prototypes can be produced cost-effectively in small…

Additive manufacturing of polymer bonded magnets is a recently developed technique, for single-unit production, and for structures that have been impossible to manufacture previously. Also new possibilities to create a specific stray field…

We propose a cruiser able to move in a granular medium made of nearly 50-50 bidisperse dissipative particles under gravity. The cruiser has a circular shape with a square indentation on its edge. By shifting and then ejecting granular…

Soft Condensed Matter · Physics 2018-12-27 Guo-Jie J. Gao

The macroscopic response of granular solids is determined by the microscopic fabric of force chains, which, in turn, is intimately linked to the history of the solid. To query the influence of gravity on powder flow-behavior, a granular…

Soft Condensed Matter · Physics 2025-04-09 Olfa D'Angelo , Anabelle Horb , Aidan Cowley , Matthias Sperl , W. Till Kranz

The use of 3D printing, or additive manufacturing, has gained significant attention in recent years due to its potential for revolutionizing traditional manufacturing processes. One key challenge in 3D printing is managing energy…

Graphics · Computer Science 2023-04-24 Kang Wang

The quasistatic behavior of a simple 2D model of a cohesive powder under isotropic loads is investigated by Discrete Element simulations. The loose packing states, as studied in a previous paper, undergo important structural changes under…

Materials Science · Physics 2008-10-27 Francisco Gilabert , Jean-Noël Roux , Antonio Castellanos

Additive manufacturing, or 3D printing, is a complex process that creates free-form geometric objects by sequentially placing material to construct an object, usually in a layer-by-layer process. One of the most widely used methods is Fused…

Robotics · Computer Science 2025-10-24 Travis A. Roberts , Sourabh Karmakar , Cameron J. Turner

One of the major shortcomings of discrete element modelling (DEM) is the computational cost required when the number of particles is huge, especially for fine powders and/or industry scale simulations. This study investigates the scaling of…

Soft Condensed Matter · Physics 2015-06-04 Subhash C. Thakur , Jin Y. Ooi , Hossein Ahmadian

The paper concerns the nanopowder high-speed, $10^4$ - $10^9$ s${}^{-1}$, compaction processes modeling by a two-dimensional granular dynamics method. Nanoparticles interaction, in addition to known contact laws, included dispersive…

Materials Science · Physics 2018-11-09 G. Sh. Boltachev , N. B. Volkov , A. V. Spirin , E. A. Chingina

The development of quantum technology has opened up exciting opportunities to revolutionize computing and communication, timing and navigation systems, enable non-invasive imaging of the human body, and probe fundamental physics with…

Powder bed additive manufacturing processes such as laser powder bed fusion (LPBF) or binder jetting (BJ) benefit from using fine (D50 $\leq20~\mu m$) powders. However, the increasing level of cohesion with decreasing particle size makes…

Applied Physics · Physics 2025-04-29 Reimar Weissbach , Garrett Adams , Patrick M. Praegla , Christoph Meier , A. John Hart

Laser powder bed fusion (LPBF) is an additive manufacturing (AM) technology. To achieve high product quality, the powder is best spread as a uniform, dense layer. The challenge for LPBF manufacturers is to develop a spreading process that…

Soft Condensed Matter · Physics 2021-02-12 Mohamad Yousef Shaheen , Anthony R. Thornton , Stefan Luding , Thomas Weinhart

As humanity advances toward long-term lunar presence under NASA's Artemis program, the development of lunar-based manufacturing and construction (LBMC) capabilities has become increasingly critical. The high cost of transporting materials…

Instrumentation and Methods for Astrophysics · Physics 2025-08-05 Mohammad Azami , Pierre-Lucas Aubin-Fournier , Mehdi Hojjati , Krzysztof Skonieczny

Recent technological innovations in the areas of additive manufacturing and collaborative robotics have paved the way toward realizing the concept of on-demand, personalized production on the shop floor. Additive manufacturing process can…

Robotics · Computer Science 2024-04-22 Yifei Li , Jeongwon Park , Guha Manogharan , Feng Ju , Ilya Kovalenko

With the rapid rise of 3D-printing as a competitive mass manufacturing method, manual "decaking" - i.e. removing the residual powder that sticks to a 3D-printed part - has become a significant bottleneck. Here, we introduce, for the first…

Directed Energy Deposition (DED) processes offer one of the most versatile current techniques to additively manufacture and repair metallic components that have generatively designed complex geometries, and with compositional control. When…

Applied Physics · Physics 2020-11-25 Michael Liu , Abhishek Kumar , Satish Bukkapatnam , Mathew Kuttolamadom

This paper analyzes the suitability of a beamed propulsion concept having properties consistent with the impulse gravity generator described by Podkletnov et al. [physics/0108005]. The use of this propulsion concept for orbital maneuver,…

General Physics · Physics 2007-05-23 Giovanni Modanese , Chris Y. Taylor