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Refractory producers face many challenges in terms of producing MgO-containing castables due to the high likelihood of magnesia to hydrate in contact with water, resulting in Mg(OH)2 generation. The expansive feature of this transformation…

Materials Science · Physics 2021-02-02 V. S. Pinto , D. S. Fini , V. C. Miguel , V. C. Pandolfelli , M. H. Moreira , T. Venancio , A. P. Luz

Drying is the most critical process of the first heating cycle of monolithic dense refractories, as the reduced permeability of the resulting microstructure may lead to explosive spalling and mechanical damage associated with dewatering.…

Materials Science · Physics 2022-01-25 A. P. Luz , M. H. Moreira , R. Salomao , M. A. L. Braulio , V. C. Pandolfelli

Developing MgO-bonded castables is still an important subject for refractory producers and end-users based on the expansive character of the in-situ Mg(OH)2 formation. Considering that magnesia undergoes hydration when exposed to water and…

Applied Physics · Physics 2021-02-03 D. S. Fini , V. C. Miguel , V. S. Pinto , V. C. Pandolfelli , M. H. Moreira , A. P. Luz

Despite the continuous evolution on the performance of refractory ceramic products, monolithic materials still require special attention during their processing steps as various phase transformations may take place during the curing, drying…

Materials Science · Physics 2022-01-14 A. P. Luz , M. H. Moreira , M. A. L. Braulio , C. Parr , V. C. Pandolfelli

A growing interest in designing high-alumina MgO-bonded refractory castables has been identified in recent years due to the magnesia ability to react: (i) with water at the initial processing stages of these materials (inducing the…

Materials Science · Physics 2021-03-10 V. C. Miguel , D. S. Fini , V. S. Pinto , M. H. Moreira , V. C. Pandolfelli , A. P. Luz

Calcium aluminate cement (CAC), calcium carbonate (CaCO$_3$), calcium hydroxide [Ca(OH)$_2$] and calcium oxide (CaO) were investigated in alumina-based macroporous compositions for $\textit{in situ}$ formation of hibonite (also known as…

Applied Physics · Physics 2020-01-31 O. H. Borges , T. Santos , R. R. B. Oliveira , V. R. Salvini , V. C. Pandolfelli

Hypothesis: Lateral accumulation and film defects during drying of hard particle coatings is a common problem, typically solved using polymeric additives and surface active ingredients, which require further processing of the dried film.…

Soft Condensed Matter · Physics 2021-11-19 Steffen B. Fischer , Erin Koos

Refractory complex concentrated alloys (RCCAs) are of significant interest for advanced high-temperature applications, owing to their broad compositional range and potential for attractive mechanical properties and oxidation resistance.…

Cracking of suspensions during drying is a common problem. While additives, e.g. binders and surfactants, can mitigate this problem, some applications, such as printing conductive pastes or sintering green bodies, do not lend themselves to…

Soft Condensed Matter · Physics 2021-11-19 Steffen B. Fischer , Erin Koos

The macroscopic interactions of liquid iron and solid oxides, such as alumina, calcia, magnesia, silica, and zirconia manifest the behavior and efficiency of high-temperature metallurgical processes. The oxides serve dual roles, both as…

Materials Science · Physics 2025-04-08 Sudhanshu Kuthe , Mathias Boström , Wen Chen , Björn Glaser , Clas Persson

Refractory compositionally complex alloys (RCCAs) are considered the next generation high-temperature materials. However, their high-dimensional composition spaces are too large to explore by traditional density functional theory or…

Multi-principal-element metallic alloys have created a growing interest that is unprecedented in metallurgical history, in exploring the property limits of metals and the governing physical mechanisms. Refractory high-entropy alloys (RHEAs)…

Many alloys made by Additive Manufacturing (AM) require careful design of post-heat treatment as an indispensable step of microstructure engineering to further enhance the performance. We developed a high-throughput approach by fabricating…

Materials Science · Physics 2020-08-03 Yunhao Zhao , Noah Sargent , Kun Li , Wei Xiong

Although spectrally selective materials play a key role in existing and emerging solar thermal technologies, temperature-related degradation currently limits their use to below 700C in vacuum, and even lower temperatures in air. Here we…

Mesoscale and Nanoscale Physics · Physics 2021-08-18 Zachary J. Berquist , Andrew J. Gayle , Neil P. Dasgupta , Andrej Lenert

The influence of post-build processing on the hydrogen embrittlement behavior of additively manufactured (AM) 316L stainless steel fabricated using laser powder bed fusion was assessed at both room temperature and -50$^\circ$ C via uniaxial…

Chemical Physics · Physics 2024-04-03 G. Álvarez , Z. Harris , K. Wada , C. Rodríguez , E. Martínez-Pañeda

Condensation of water on metallic surfaces is critical for multiple energy conversion processes. Enhancement in condensation heat transfer efficiency often requires surface texturing and hydrophobicity, usually achieved through coatings, to…

Ultra-high-temperature ceramics (UHTCs) are candidate structural materials for applications that require resiliency to extreme temperature (>2000{\deg}C), high mechanical loads, or aggressive oxidizing environments. Processing UHTC…

Materials Science · Physics 2022-12-08 Adam B. Peters , Dajie Zhang , Dennis C. Nagle , James B. Spicer

The environmental and economic benefits of recycling asphalt pavements have received much attention in recent years. Because of the increase in the cost of raw materials and energy carriers, the reuse of large portions of reclaimed asphalt…

Applied Physics · Physics 2019-06-03 Hamed Majidifard , Nader Tabatabaee , William Buttlar

The development of structural materials capable of sustained operation above 1200 {\deg}C is critical for next-generation energy and aerospace systems; however, Ni-based superalloys are fundamentally constrained by their melting…

Materials Science · Physics 2026-02-10 Ayeman M. Nahin , Jacob Pustelnik , Jessica Dong , Tamanna Zakia , Mingwei Zhang

Structural materials are broadly used in applications such as nuclear vessels, high-temperature processes, and civil construction. Usually, during their placing and lifespan, they may present free or chemically bonded liquid phases in their…

Materials Science · Physics 2021-03-29 M. H. Moreira , R. F. Ausas , S. Dal Pont , P. I. Pelissari , A. P. Luz , V. C. Pandolfelli
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