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Related papers: Simultaneous Spark Plasma Sintering of Multiple Co…

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A new flash (ultra-rapid) spark plasma sintering method applicable to various materials systems, regardless of their electrical resistivity, is developed. A number of powders ranging from metals to electrically insulative ceramics have been…

Materials Science · Physics 2020-12-01 Charles Manière , Geuntak Lee , Eugene A. Olevsky

The spark plasma sintering (SPS) process, a key technology for advanced material manufacturing, demands accurate and efficient simulation tools to capture the complex electro-thermal-mechanical interactions inherent in powder materials.…

Computational Physics · Physics 2024-12-03 A. Kumar , Z. Zhang , M. Bambach , M. Afrasiabi

An energy efficient spark plasma sintering method enabling the densification of large size samples assisted by very low electric current levels is developed. In this method, the electric current is concentrated in the graphite foils around…

Materials Science · Physics 2020-12-24 Charles Manière , Geuntak Lee , Joanna Mckittrick , Eugene A. Olevsky

The mechanisms of fast low-temperature Spark Plasma Sintering (SPS) of W + 10% wt. Ni powders were investigated. The powder compositions were obtained in two methods: (i) by mixing W and Ni powders in a specified ratio (hereinafter referred…

Selective laser sintering (SLS) of single component metal powders is a rapid prototyping technology in which a high-energy laser beam scans, melts, shrinks and consolidates metal powders with single component. For better understanding…

Computational Physics · Physics 2016-02-04 Bin Xiao , Yuwen Zhang

Spark plasma sintering (SPS) technique is applied in combination with hydrogen decrepitation process for the recycling of SmCo5 magnets. The SmCo5 magnets for recycling were first decrepitated by hydrogen gas of a pressure of 4 bar for 3…

Photonic sintering (PS) offers an ultra-fast, contact-free alternative to conventional sintering and has demonstrated its potential for enhancing the sinterability of acceptor-doped barium zirconate (BZY) ceramics. However, a central…

Materials Science · Physics 2026-02-02 Junlong Ma , Yangyiwei Yang , Julian N. Ebert , Wolfgang Rheinheimer , Bai-Xiang Xu

The modeling of powder compaction process, such as spark plasma sintering (SPS), requires the determination of the visco-plastic deformation behavior of the particle material including the viscosity moduli. The establishment of these…

Materials Science · Physics 2020-11-24 Charles Manière , Eugene A. Olevsky

The 3 heating modes are utilized to make ZrN powders have 3 different levels of the electric current density at the same temperature during spark plasma sintering (SPS). The constitutive equation of sintering for SPS is applied to the…

Materials Science · Physics 2020-12-01 Geuntak Lee , Charles Manière , Joanna Mckittrick , Eugene A. Olevsky

We optimize the superconducting properties of Sm-based oxypnictide (Sm1111: SmFeAsO0.80F0.20) by using the Spark Plasma Sintering (SPS) technique under various synthesis conditions, including heating temperatures ranging from 600 to 1000…

Superconductivity · Physics 2025-06-02 Mohammad Azam , Tatiana Zajarniuk , Konrad Kwatek , Paolo Mele , Shiv J. Singh

Developing nanostructured bulk ceramics is a major challenge when conventional high-temperature sintering is employed for consolidation. In the current investigation, yttria-stabilized zirconia (YSZ) with a composition of ZrO2 - 3 mol% Y2O3…

Materials Science · Physics 2025-07-31 Kaveh Edalati , Koji Morita , Shivam Dangwal , Zenji Horita

The paper demonstrates the prospects of Spark Plasma Sintering (SPS) for the high-speed diffusion welding of the high-strength ultrafine-grained (UFG) near-a Ti-5Al-2V alloy. The effect of increased diffusion welding intensity in the UFG Ti…

Textured alumina ceramics were obtained by Spark Plasma Sintering (SPS) of undoped commercial a-Al2O3 powders. Various parameters (density, grain growth, grain size distribution) of the alumina ceramics, sintered at two typical temperatures…

Metal Sintering is a necessary step for Metal Injection Molded parts and binder jet such as HP's metal 3D printer. The metal sintering process introduces large deformation varying from 25 to 50% depending on the green part porosity. In this…

Machine Learning · Computer Science 2024-07-25 Rachel , Chen , Juheon Lee , Chuang Gan , Zijiang Yang , Mohammad Amin Nabian , Jun Zeng

Graphite creep has high importance for applications using high pressures (100 MPa) and temperatures close to 2000 {\textdegree}C. In particular, the new flash spark plasma sintering process (FSPS) is highly sensitive to graphite creep when…

Materials Science · Physics 2020-12-01 Charles Manière , Geuntak Lee , Joanna Mckittrick , Andrey Maximenko , Eugene A. Olevsky

Microstructures forming during ternary eutectic directional solidification processes have significant influence on the macroscopic mechanical properties of metal alloys. For a realistic simulation, we use the well established…

Distributed, Parallel, and Cluster Computing · Computer Science 2015-06-05 Martin Bauer , Johannes Hötzer , Philipp Steinmetz , Marcus Jainta , Marco Berghoff , Florian Schornbaum , Christian Godenschwager , Harald Köstler , Britta Nestler , Ulrich Rüde

One of the main challenges of the sintering of sterling silver is the phenomenon of swelling causing de-densification and a considerable reduction of the sintering kinetics. This swelling phenomenon opposes sintering and it needs to be…

Sintering is a pivotal technology for processing ceramic and metallic powders into solid objects. A profound understanding of microstructure evolution during sintering is essential for manufacturing products with tailored properties. While…

Materials Science · Physics 2024-12-06 Qingcheng Yang , Arkadz Kirshtein

Understanding the microstuctural evolution during the sintering process is of high relevance as it is a key part in many industrial manufacturing processes. Simulations are one avenue to achieve this understanding, especially field-resolved…

Materials Science · Physics 2023-05-17 Marco Seiz , Henrik Hierl , Britta Nestler

Spark plasma sintering (SPS) of MgAl2O4 powder was investigated at temperatures between 1200 and 1300{\deg}C. A significant grain growth was observed during densification. The densification rate always exhibits at least one strong minimum,…

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