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This paper proposes a methodology for architecting microstructures with extremal stiffness, yield, and buckling strength using topology optimization. The optimized microstructures reveal an interesting transition from simple lattice like…

Computational Engineering, Finance, and Science · Computer Science 2023-04-17 Fengwen Wang , Ole Sigmund

Architected materials achieve unique mechanical properties through precisely engineered microstructures that minimize material usage. However, a key challenge of low-density materials is balancing high stiffness with stable deformability up…

Materials Science · Physics 2024-09-20 Matheus I. N. Rosa , Konstantinos Karapiperis , Kaoutar Radi , Dennis M. Kochmann

Cellular solids and micro-lattices are a class of lightweight architected materials that have been established for their unique mechanical, thermal, and acoustic properties. It has been shown that by tuning material architecture, a…

Materials Science · Physics 2024-03-12 Shengzhi Luan , Enze Chen , Joel John , Stavros Gaitanaros

Much work has been done in topology optimization of multiscale structures for maximum stiffness or minimum compliance design. Such approaches date back to the original homogenization-based work by Bends{\o}e and Kikuchi from 1988, which…

Computational Engineering, Finance, and Science · Computer Science 2023-05-01 Christoffer Fyllgraf Christensen , Fengwen Wang , Ole Sigmund

Architected materials produced by powder bed fusion metal additive manufacturing technique offer realization of complex structural hierarchies that mimic the principles of crystal plasticity while still being ultralight-weight, though…

An optimization method for the design of multi-lattice structures satisfying local buckling constraints is proposed in this paper. First, the concept of free material optimization is introduced to find an optimal elastic tensor distribution…

Computational Geometry · Computer Science 2021-11-10 Xingtong Yang , Xinzhuo Hu , Liangchao Zhu , Ming Li

Topologically interlocked material systems are two-dimensional assemblies of unit elements from which no element can be removed from the assembly without disassembly of the entire system. Consequently, such tile assemblies are able to carry…

Materials Science · Physics 2020-11-16 Andrew Williams , Thomas Siegmund

Buckling strength estimation of architected materials has mainly been restricted to load cases oriented along symmetry axes. However, realistic load scenarios normally exhibit more general stress distributions. In this paper we propose a…

Applied Physics · Physics 2021-05-14 Morten N. Andersen , Yiqiang Wang , Fengwen Wang , Ole Sigmund

Shells, i.e., objects made of a thin layer of material following a surface, are among the most common structures in use. They are highly efficient, in terms of material required to maintain strength, but also prone to deformation and…

Graphics · Computer Science 2019-04-30 Francisca Gil-Ureta , Nico Pietroni , Denis Zorin

Inspired by natural cellular materials such as trabecular bone, lattice structures have been developed as a new type of lightweight material. In this paper we present a novel method to design lattice structures that conform with both the…

Computational Engineering, Finance, and Science · Computer Science 2019-09-06 Jun Wu , Weiming Wang , Xifeng Gao

Pattern-forming metamaterials feature microstructures specifically designed to change the material's macroscopic properties due to internal instabilities. These can be triggered either by mechanical deformation or, in the case of active…

Materials designed by nature commonly exhibit functional grading and laminated structures, particularly when intended for enhanced impact protection. Synthetic materials have also found success in exploiting this concept with fully dense…

Materials Science · Physics 2026-05-13 Thomas Butruille , Joshua C. Crone , Carlos M. Portela

This paper presents a class of 3D single-scale isotropic materials with tunable stiffness and buckling strength obtained via topology optimization and subsequent shape optimization. Compared to stiffness-optimal closed-cell plate material,…

Numerical Analysis · Mathematics 2021-05-05 Fengwen Wang , Ole Sigmund

The subject of mechanical metamaterials has been gaining significant attention, however, their widespread application is still halted. Such materials are usually considered as stand-alone, vis-\`a-vis all characteristic length scales being…

Materials Science · Physics 2021-08-17 Adrianos E. F. Athanasiadis , Marcelo A. Dias , Michal K. Budzik

Rapid progress in additive manufacturing methods has created a new class of ultralight and strong architected metamaterials that resemble periodic truss structures. The mechanical performance of these metamaterials with a very large number…

Materials Science · Physics 2021-06-09 Angkur Jyoti Dipanka Shaikeea , Huachen Cui , Mark R. O'Masta , Xiaoyu , Zheng , Vikram S. Deshpande

Mechanical metamaterials made of flexible building blocks can exhibit a plethora of extreme mechanical responses, such as negative elastic constants, shape-changes, programmability and memory. To date, dissipation has largely remained…

Soft Condensed Matter · Physics 2024-06-12 David M. J. Dykstra , Shahram Janbaz , Corentin Coulais

This study presents an extension of multiscale topology optimization by integrating both yield stress and local/global buckling considerations into the design process. Building upon established multiscale methodologies, we develop a new…

Computational Engineering, Finance, and Science · Computer Science 2025-05-08 Christoffer Fyllgraf Christensen , Fengwen Wang , Ole Sigmund

The concept of concurrent material and structure optimization aims at alleviating the computational discovery of optimum microstructure configurations in multiphase hierarchical systems, whose macroscale behavior is governed by their…

Computational Physics · Physics 2022-04-15 Tarun Gangwar , Dominik Schillinger

The conflict between stiffness and toughness is a fundamental problem in engineering materials design. However, the systematic discovery of microstructured composites with optimal stiffness-toughness trade-offs has never been demonstrated,…

Materials Science · Physics 2024-01-05 Beichen Li , Bolei Deng , Wan Shou , Tae-Hyun Oh , Yuanming Hu , Yiyue Luo , Liang Shi , Wojciech Matusik

Topologically interlocked materials and structures, which are assemblies of unbonded interlocking building blocks, are promising concepts for versatile structural applications. They have been shown to exhibit exceptional mechanical…

Numerical Analysis · Mathematics 2023-05-24 Ioannis Koureas , Mohit Pundir , Shai Feldfogel , David S. Kammer
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