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Additive manufacturing (AM) processes produce parts with improved physical, chemical, and mechanical properties compared to conventional manufacturing processes. In AM processes, intricate part geometries are produced from multicomponent…

Materials Science · Physics 2018-01-04 Supriyo Ghosh

Additively manufactured (AM) aluminum alloys with high strength and thermal stability have broad applications in turbine engines, vacuum pumps, heat exchangers, and many other industrial systems. Employing precipitates with an L1$_2$…

Designing alloys for additive manufacturing (AM) presents significant opportunities. Still, the chemical composition and processing conditions required for printability (ie., their suitability for fabrication via AM) are challenging to…

Additive Manufacturing (AM) is a manufacturing paradigm that builds three-dimensional objects from a computer-aided design model by successively adding material layer by layer. AM has become very popular in the past decade due to its…

Machine Learning · Computer Science 2019-08-12 Arindam Paul , Mojtaba Mozaffar , Zijiang Yang , Wei-keng Liao , Alok Choudhary , Jian Cao , Ankit Agrawal

Homogenization is one of the critical stages in the post-heat treatment of additive manufacturing (AM) component to achieve uniform microstructure. During homogenization, grain coarsening could be an issue to reserve strength, which…

Materials Science · Physics 2020-09-08 Yunhao Zhao , Kun Li , Matthew Gargani , Wei Xiong

Powder bed fusion is a widely used additive manufacturing (AM) process for producing complex, small-batch parts that are impractical to manufacture using conventional methods. However, its broader adoption is hindered by process-induced…

Optimization and Control · Mathematics 2025-06-12 Yulin Guo , Boris Kramer

Additive manufacturing (AM) techniques hold promise but face significant challenges in process planning and optimization. The large temporal and spatial variations in temperature that can occur in layer-wise AM lead to thermal excursions,…

Systems and Control · Electrical Eng. & Systems 2025-01-22 Mikhail Khrenov , William Frieden Templeton , Sneha Prabha Narra

This paper reviews the use of relatively new manufacturing method called as additive manufacturing, most often mentioned as 3D printing in fabrication of high performance superalloys. The overview of the article describes the structure,…

Applied Physics · Physics 2018-05-31 Apoorv Kulkarni

Effective post-heat treatment is critical to achieve desired microstructure for high-performance in additively manufactured (AM) components. In this work, the influence of homogenization on microstructure-property relationship in 17-4PH…

Materials Science · Physics 2021-12-14 Kun Li , Soumya Sridar , Susheng Tan , Wei Xiong

Metal additive manufacturing (AM) processes, such as laser powder bed fusion (L-PBF), can yield high-value parts with unique geometries and features, substantially reducing costs and enhancing performance. However, the material properties…

This work proposes an extension of phase change and latent heat models for the simulation of metal powder bed fusion additive manufacturing processes on the macroscale and compares different models with respect to accuracy and numerical…

Computational Engineering, Finance, and Science · Computer Science 2021-09-07 Sebastian D. Proell , Wolfgang A. Wall , Christoph Meier

In this study, a post-heat treatment design for additively manufactured copper-bearing high-strength low-alloy (HSLA)-100 steel is performed by understanding the process-structure-property relationships. Hot isostatic pressing (HIP) is…

Materials Science · Physics 2020-05-13 Soumya Sridar , Yunhao Zhao , Kun Li , Xin Wang , Wei Xiong

A breakthrough in alloy design often requires comprehensive understanding in complex multi-component/multi-phase systems to generate novel material hypotheses. We introduce a modern data analytics workflow that leverages high-quality…

Materials Science · Physics 2019-04-10 Dongwon Shin , Yukinori Yamamoto , Michael P. Brady , Sangkeun Lee , J. Allen Haynes

Additive friction stir deposition (AFSD) is a novel solid-state additive manufacturing technique that circumvents issues of porosity, cracking, and properties anisotropy that plague traditional powder bed fusion and directed energy…

Machine Learning · Computer Science 2023-12-05 Akshansh Mishra

Metal-based additive manufacturing (AM) represents a paradigm change in engineering and production methods across multiple industries and sectors. AM methods enable mass reduction and performance optimisation well beyond that achievable via…

Addressing the uncertainty and variability in the quality of 3D printed metals can further the wide spread use of this technology. Process mapping for new alloys is crucial for determining optimal process parameters that consistently…

Materials Science · Physics 2024-01-02 David Guirguis , Conrad Tucker , Jack Beuth

Ultra-high-temperature ceramics (UHTCs) are candidate structural materials for applications that require resiliency to extreme temperature (>2000{\deg}C), high mechanical loads, or aggressive oxidizing environments. Processing UHTC…

Materials Science · Physics 2022-12-08 Adam B. Peters , Dajie Zhang , Dennis C. Nagle , James B. Spicer

The influence of post-build processing on the hydrogen embrittlement behavior of additively manufactured (AM) 316L stainless steel fabricated using laser powder bed fusion was assessed at both room temperature and -50$^\circ$ C via uniaxial…

Chemical Physics · Physics 2024-04-03 G. Álvarez , Z. Harris , K. Wada , C. Rodríguez , E. Martínez-Pañeda

The bottleneck of alloy design for powder-based additive manufacturing (AM) resides in customized powder production - an expensive and time-consuming process hindering the rapid closed-loop design iterations. This study analyzed an…

Applied Physics · Physics 2026-05-14 Zhaoxuan Ge , Sebastian Calderon , S. Mohadeseh Taheri-Mousavi

Agentic systems enable the intelligent use of research tooling, augmenting a researcher's ability to investigate and propose novel solutions to existing problems. Within Additive Manufacturing (AM), alloy selection and evaluation remains a…

Artificial Intelligence · Computer Science 2026-01-27 Peter Pak , Achuth Chandrasekhar , Amir Barati Farimani
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