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The bottleneck of alloy design for powder-based additive manufacturing (AM) resides in customized powder production - an expensive and time-consuming process hindering the rapid closed-loop design iterations. This study analyzed an…
Numerical simulations are used in this work to investigate aspects of microstructure and microsegregation during rapid solidification of a Ni-based superalloy in a laser powder bed fusion additive manufacturing process. Thermal modeling by…
Additively manufactured high strength aluminium alloy AA7075 was prepared using selective laser melting. High strength aluminium alloys prepared by selective laser melting have not been widely studied to date. The evolution of…
Controlling microstructure in fusion-based metal additive manufacturing (AM) remains a challenge due to numerous parameters directly impacting solidification conditions. Multiprincipal element alloys (MPEAs) offer a vast compositional…
A "through-process" solidification homogenization numerical model to study the microstructural evolution has been developed for AA7050 alloy. A continuum scale Direct Chill Casting (DCC) solidification model has been coupled with a…
In this work, a numerical simulation framework is presented based on the Phase Field Method that is able to capture the evolution of heterogeneous metallic microstructures during solidification. The involved physics can prove especially…
A new family of high-strength Al-alloys has recently been developed, tailored for the powder bed fusion-laser beam process. In these alloys, Mn, Cr and Zr are incorporated in solid solution at amounts up to three times that of equilibrium…
This work presents a pilot study on a strained complex concentrated alloy based on refractory elements: MoNbTaTiZr. Initially, the as-cast and homogenization-annealed conditions were characterized. After casting, the alloy consists of two…
This study focuses on the microstructure's evolution upon different aging conditions of a high-strength low-density steel with a composition of Fe-28Mn-9Al-1C. The steel is hot-rolled, subsequently quenched without any solution treatment,…
Superplastic behavior of ultrafine-grained (UFG) Al-6Mg-0.12Sc-0.10Zr-0.1X alloys, where X = Yb (Alloy #1-Yb), Er (Alloy #2-Er), and Hf (Alloy #3-Hf), has been studied. The total content of Sc, Zr, Yb, Er, Hf in the alloys was 0.32 wt.%…
New ternary Mg-Ni-Mn intermetallics have been successfully synthesized by High Energy Ball Milling (HEBM) and have been studied as possible materials for efficient hydrogen storage applications. The microstructures of the as-cast and milled…
When H, the lightest, smallest and most abundant atom in the universe, makes its way into a high-strength alloy (>650 MPa), the material's load-bearing capacity is abruptly lost. This phenomenon, known as H embrittlement, was responsible…
Deformation heterogeneities within microstructures of polycrystalline shape memory alloys (SMAs) during superelastic stressing are studied using both experiments and simulations. In situ X-ray diffraction, specifically the far-field high…
Grain growth competition during solidification determines microstructural features, such as dendritic arm spacings, segregation pattern, and grain texture, which have a key impact on the final mechanical properties. During metal additive…
The mechanisms that govern a previously unexplained hardening effect of a single phase Cu-30wt%Zn {\alpha}-brass after heating have been investigated. After cold-work, the alloy possesses an increased yield strength and hardening rate only…
Variation in the local thermal history during the laser powder bed fusion (LPBF) process in additive manufacturing (AM) can cause microporosity defects. in-situ sensing has been proposed to monitor the AM process to minimize defects, but…
Laser heating during additive manufacturing (AM) induces extreme and transient thermal conditions which critically influence the microstructure evolution and mechanical properties of the resulting component. However, accurately resolving…
Laser melting, such as that encountered during additive manufacturing (AM), produces extreme gradients of temperature in both space and time, which in turn influence microstructural development in the material. Qualification and model…
Surface characteristics are a major contributor to the in-service performance, particularly fatigue life, of additively manufactured (AM) components. Centrifugal disk finishing (CDF) is one of many rigid media, abrasive machining processes…
We present a computational framework for the simulations of powder-bed fusion of metallic alloys, which combines: (1) CalPhaD calculations of temperature-dependent alloy properties and phase diagrams, (2) macroscale finite element (FE)…