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Metal additive manufacturing (AM) processes often fabricate a near-net shape that includes the as-designed part as well as the sacrificial support structures that need to be machined away by subtractive manufacturing (SM), for instance…

Computational Engineering, Finance, and Science · Computer Science 2021-08-09 Amir M. Mirzendehdel , Morad Behandish , Saigopal Nelaturi

Parts fabricated by additive manufacturing (AM) are often fabricated first as a near-net shape, a combination of intended nominal geometry and sacrificial support structures, which need to be removed in a subsequent post-processing stage…

Computational Engineering, Finance, and Science · Computer Science 2021-07-19 Amir M. Mirzendehdel , Morad Behandish , Saigopal Nelaturi

Topology optimization produces designs with intricate geometries and complex topologies that require advanced manufacturing techniques such as additive manufacturing (AM). However, insufficient consideration of manufacturability during the…

Computational Engineering, Finance, and Science · Computer Science 2025-02-28 Seungheon Shin , Byeonghyeon Goh , Youngtaek Oh , Hayoung Chung

Topology optimization (TO) in two dimensions often presents a trade-off between structural performance and manufacturability, with unpenalized (variable-thickness) methods yielding superior but complex designs, and penalized (SIMP) methods…

Computational Engineering, Finance, and Science · Computer Science 2025-07-28 Gabriel Stankiewicz , Chaitanya Dev , Paul Steinmann

Topology optimization (TO) is a method of deriving an optimal design that satisfies a given load and boundary conditions within a design domain. This method enables effective design without initial design, but has been limited in use due to…

Machine Learning · Computer Science 2023-06-06 Seungyeon Shin , Dongju Shin , Namwoo Kang

The Finite element method (FEM) has long served as the computational backbone for topology optimization (TO). However, for designing structures undergoing large deformations, conventional FEM-based TO often exhibits numerical instabilities…

Computational Engineering, Finance, and Science · Computer Science 2026-03-17 Rahul Kumar Padhy , Aaditya Chandrasekhar , Krishnan Suresh

Topology Optimization (TO), which maximizes structural robustness under material weight constraints, is becoming an essential step for the automatic design of mechanical parts. However, existing TO algorithms use the Finite Element Analysis…

Robotics · Computer Science 2022-04-14 Zherong Pan , Xifeng Gao , Kui Wu

This paper presents a multicomponent topology optimization method for designing structures assembled from additively-manufactured components, considering anisotropic material behavior for each component due to its build orientation,…

Computational Engineering, Finance, and Science · Computer Science 2019-11-26 Yuqing Zhou , Tsuyoshi Nomura , Kazuhiro Saitou

A topology optimization formulation including a model of the layer-by-layer additive manufacturing (AM) process is considered. Defined as a multi-objective minimization problem, the formulation accounts for the performance and cost of both…

Numerical Analysis · Mathematics 2022-06-29 G. A. Haveroth , C-J. Thore , M. R. Correa , R. F. Ausas , S. Jakobsson , J. A. Cuminato , A. Klarbring

In the present paper, an integrated paradigm for topology optimization on complex surfaces with arbitrary genus is proposed. The approach is constructed based on the two-dimensional (2D) Moving Morphable Component (MMC) framework, where a…

Optimization and Control · Mathematics 2022-02-03 Wendong Huo , Chang Liu , Zongliang Du , Xudong Jiang , Zhengyu Liu , Xu Guo

In this paper, we propose PATO-a producibility-aware topology optimization (TO) framework to help efficiently explore the design space of components fabricated using metal additive manufacturing (AM), while ensuring manufacturability with…

Computational Engineering, Finance, and Science · Computer Science 2021-12-10 Naresh S. Iyer , Amir M. Mirzendehdel , Sathyanarayanan Raghavan , Yang Jiao , Erva Ulu , Morad Behandish , Saigopal Nelaturi , Dean M. Robinson

Topology optimization (TO) is a well-established methodology for structural design under user-defined constraints, e.g. minimum volume and maximum stiffness. However, such methods have traditionally been applied to static, deterministic…

Computational Physics · Physics 2025-03-28 Luis Irastorza-Valera , Luis Saucedo-Mora

This paper proposes a topology optimization method that considers the geometric constraint of no closed cavities to improve the effectiveness of additive manufacturing based on the fictitious physical model approach. First, the basic…

Software Engineering · Computer Science 2022-02-10 Takayuki Yamada , Yuki Noguchi

The paper presents a topology optimization approach that designs an optimal structure, called a self-supporting structure, which is ready to be fabricated via additive manufacturing without the usage of additional support structures. Such…

Computational Engineering, Finance, and Science · Computer Science 2017-08-25 Dengyang Zhao , Ming Li , Yusheng Liu

One of the challenging issues in additive manufacturing (AM) oriented topology optimization is how to design structures that are self-supportive in a manufacture process without introducing additional supporting materials. In the present…

Applied Physics · Physics 2017-08-02 Xu Guo , Jianhua Zhou , Weisheng Zhang , Zongliang Du , Chang Liu , Ying Liu

Topology optimization (TO) is a family of computational methods that derive near-optimal geometries from formal problem descriptions. Despite their success, established TO methods are limited to generating single solutions, restricting the…

Machine Learning · Computer Science 2025-06-18 Andreas Radler , Eric Volkmann , Johannes Brandstetter , Arturs Berzins

In this paper, we propose a topology optimization (TO) framework where the design is parameterized by a set of convex polygons. Extending feature mapping methods in TO, the representation allows for direct extraction of the geometry. In…

Optimization and Control · Mathematics 2023-05-09 Aaditya Chandrasekhar

Topology optimization facilitates the automated design of high-performance structures across various engineering fields but, if unconstrained, often produces designs that are complex and difficult to manufacture. A key attribute of the…

Applied Physics · Physics 2025-04-25 Vanessa Cool , Niels Aage , Ole Sigmund

Design requirements for moving parts in mechanical assemblies are typically specified in terms of interactions with other parts. Some are purely kinematic (e.g., pairwise collision avoidance) while others depend on physics and material…

Robotics · Computer Science 2025-04-02 Amir M. Mirzendehdel , Morad Behandish

This paper presents a density-based topology optimization approach considering additive manufacturing limitations. The presented method considers the minimum size of parts, the minimum size of cavities, the inability of printing overhanging…

Computational Engineering, Finance, and Science · Computer Science 2022-04-18 Prabhat Kumar , Eduardo Fernández
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