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As manufacture processes become more complex, the direct extrusion of material still remains a reliable method of fabrication and processing a variety of materials, but most commonly ceramics. These materials are shaped by a die that can…

Applied Physics · Physics 2020-08-04 Damien Jon Leech , Sonny Lightfoot , Tavs Jorgensen

Extrusion is a widely used process for forming pastes into designed shapes, and is central to the manufacture of many industrial products. The extrusion through a square-entry die of a model paste of non-Brownian spheres suspended in a…

Soft Condensed Matter · Physics 2016-08-23 Christopher Ness , Jin Y. Ooi , Jin Sun , Michele Marigo , Paul McGuire , Han Xu , Hugh Stitt

Lubrication theory makes use of the assumptions of a long and thin fluid domain and a small scaled Reynolds number to formulate a linearized approximation to the Navier-Stokes equations. Extended lubrication theory aims to improve the model…

Fluid Dynamics · Physics 2026-03-05 Sarah Dennis , Thomas G. Fai

Numerical simulations of the flow in an extrusion damper are performed using a finite volume method. The damper is assumed to consist of a shaft, with or without a spherical bulge, oscillating axially in a containing cylinder filled with a…

This paper describes the isothermal die swell using our recent quasi-1D model for fast (high Deborah number) contraction flows of polymers melts. Because the model analyzes the flow in several flow regions as one continuous process, it…

Fluid Dynamics · Physics 2007-05-23 Jae-Hyeuk Jeong , Arkady I. Leonov

Despite the growing level of technological advancement that characterizes extrusion-deposition additive manufacturing technology, there remains a significant knowledge gap in fully understanding the process-structure-property relationship…

Computational Physics · Physics 2025-05-16 Aigbe E. Awenlimobor

This work outlines a diffuse interface method for the study of fracture and fragmentation in ductile metals at high strain-rates in Eulerian finite volume simulations. The work is based on an existing diffuse interface method capable of…

Computational Physics · Physics 2022-10-11 Tim Wallis , Philip T. Barton , Nikolaos Nikiforakis

Continuum fluid dynamic models based on the Navier-Stokes equations have previously been used to simulate granular media undergoing fluid-like shearing. These models, however, typically fail to predict the flow behaviour in confined…

Fluid Dynamics · Physics 2024-03-05 Duncan Dockar , M. H. Lakshminarayana Reddy , Matthew K. Borg , S. Kokou Dadzie

Most research on the simulation of deformation and failure of metals has been and continues to be performed using the finite element method. However, the issues of mesh entanglement under large deformation, considerable complexity in…

Computational Physics · Physics 2012-01-13 Biswajit Banerjee

Aerobreakup of drops is a fundamental two-phase flow problem that is essential to many spray applications. A parametric numerical study was performed by varying the gas stream velocity, focusing on the regime of moderate Weber numbers, in…

Fluid Dynamics · Physics 2023-05-02 Yue Ling , Taofiqhasan Mahmood

Understanding how polymer topology influences melt extrudability is critical for advancing material design in extrusion-based additive manufacturing. In this work, we develop a bottom-up, cross-scale modeling framework that integrates…

The vaporization of a freely moving drop in a uniform, high-temperature gas stream is investigated through direct numerical simulation. The incompressible Navier-Stokes equations with surface tension and phase change are solved in…

Fluid Dynamics · Physics 2023-10-03 Bradley Boyd , Sid Becker , Yue Ling

The precise measurement of the pressure of the gas enclosed in the starting volume of a static expansion system is important for achieving low measurement uncertainties. This work focuses on the valve closing process and the resulting…

Instrumentation and Detectors · Physics 2020-11-13 Thomas Bock , Matthias Bernien , Christian Buchmann , Tom Rubin , Karl Jousten

Material extrusion is one of the most commonly used approaches within the additive manufacturing processes available. Despite its popularity and related technical advancements, process reliability and quality assurance remain only partially…

Machine Learning · Computer Science 2024-06-21 Fátima García-Martínez , Diego Carou , Francisco de Arriba-Pérez , Silvia García-Méndez

Size effects have been predicted at the micro- or nano-scale for porous ductile materials from Molecular Dynamics, Discrete Dislocation Dynamics and Continuum Mechanics numerical simulations, as a consequence of Geometrically Necessary…

Materials Science · Physics 2019-10-29 J. M. Scherer , J. Hure

Voids are one of the many material defects present at the microscopic length scale. They are primarily responsible for the formation of cracks and hence contribute to ductile fracture. Circular voids tend to deform into elliptical voids…

Applied Physics · Physics 2025-12-12 Muhammad Usman , Sana Waheed , Aamir Mubashar

Granular flow problems characterized by large deformations are widespread in various applications, including coastal and geotechnical engineering. The paper deals with the application of a rigid-perfectly plastic two-phase model extended by…

Fluid Dynamics · Physics 2024-02-02 Wibke Düsterhöft-Wriggers , Svenja Schubert , Thomas Rung

Fused Deposition Modeling (FDM) is one of the most widely explored additive manufacturing method that uses thermoplastic materials to manufacture products. Mechanical properties of parts manufactured using FDM are influenced by different…

Materials Science · Physics 2022-02-14 Santosh Rajkumar

Air entrapment during mold filling critically affects porosity and overall casting quality in High Pressure Die Casting. This study assesses the feasibility of applying the vof method within OpenFOAM to simulate compressible, turbulent mold…

Fluid Dynamics · Physics 2026-01-22 Mehran Shazedeh , Fabian Teichmann , Sebastian Müller

Spectral/hp element methods and an arbitrary Lagrangian-Eulerian (ALE) moving-boundary technique are used to investigate planar Newtonian extrudate swell. Newtonian extrudate swell arises when viscous liquids exit long die slits. The…

Numerical Analysis · Mathematics 2014-08-25 Susanne Claus , Christopher Cantwell , Tim Phillips
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