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Additive manufacturing, such as 3D printing, offers unparalleled opportunities for rapid prototyping of complex three-dimensional objects, but typically requires simultaneous building of solid supports to minimize deformation and ensure…

Applied Physics · Physics 2022-10-18 Sam Keller , Matthew Stein , Ognjen Ilic

This project is focused on investigating the structural performance of parts and structures produced using the latest additive manufacturing techniques. For additive manufacturing of test coupons, fused deposition modeling of…

Applied Physics · Physics 2025-03-25 Hunter Watts , Ryan Premo , Wayne Huberty , Chris Bounds , Han-Gyu Kim

Fused Deposition Modeling (FDM) is one of the most widely explored additive manufacturing method that uses thermoplastic materials to manufacture products. Mechanical properties of parts manufactured using FDM are influenced by different…

Materials Science · Physics 2022-02-14 Santosh Rajkumar

This work explores a spatial printing method to fabricate continuous fiber-reinforced thermoplastic composites (CFRTPCs), which can achieve exceptional mechanical performance. For models giving complex 3D stress distribution under loads,…

Computational Geometry · Computer Science 2024-01-26 Guoxin Fang , Tianyu Zhang , Yuming Huang , Zhizhou Zhang , Kunal Masania , Charlie C. L. Wang

This paper presents a new concept to place continuous curved fibres for CFRP composites, which can be fulfilled by potential additive or hybrid manufacturing technology. Based on the loading condition, principal stress trajectories are…

Applied Physics · Physics 2018-02-15 Haoqi Zhang , Dongmin Yang , Yong Sheng

In this study, we investigate the application of supervised machine learning algorithms for estimating the Ultimate Tensile Strength (UTS) of Polylactic Acid (PLA) specimens fabricated using the Fused Deposition Modeling (FDM) process. A…

Machine Learning · Computer Science 2023-07-17 Akshansh Mishra , Vijaykumar S Jatti

4D printing empowers 3D printed structures made of hydrogels, liquid crystals or shape memory polymers, with reversible morphing capabilities in response to an external stimulus. To apply reversible shape-change to stiff lightweight…

The paper presents an innovative methodology based on the use of a new predictive algorithm created by the researchers capable of obtaining the elastic modulus of a plastic material manufactured with MEX and its mechanical behaviour in the…

Computational Engineering, Finance, and Science · Computer Science 2025-08-20 J. M. Mercado Colmenero , C. Martin Donate

Mechanical metamaterials owe their extraordinary properties and functionalities to their micro-/nanoscale design of which shape, including both geometry and topology, is perhaps the most important aspect. 4D printing enables programmed,…

Soft Condensed Matter · Physics 2021-05-25 Amir A. Zadpoor

Residual stress and plastic strain in additive manufactured materials can exhibit significant microscopic variation at the powder scale, profoundly influencing the overall properties of printed components. This variation depends on…

Materials Science · Physics 2024-06-19 Yangyiwei Yang , Somnath Bharech , Nick Finger , Xiandong Zhou , Joerg Schroeder , Bai-Xiang Xu

Fused filament fabrication (FFF) is widely used to obtain polymer-based composites with improved mechanical and thermal conduction properties. The effective properties of the composites are sensitive to its structure including the shape,…

The increased adoption of reinforced polymer (RP) composite materials, driven by eco-design standards, calls for a fine balance between lightness, stiffness, and effective vibration control. These materials are integral to enhancing…

Machine Learning · Computer Science 2023-10-25 Victor Hoffmann , Ilias Nahmed , Parisa Rastin , Guénaël Cabanes , Julien Boisse

The development of polymer blends has emerged as a strategic approach for designing multifunctional materials with enhanced tailored characteristics. Current work investigates and reports for the first time, the structure-property…

Materials Science · Physics 2025-08-07 G Suresh , B. Satyanarayana , C. Thirmal , Kaushal Jagarlamudi , T Komala , Jimlee Patowary , Ashutosh Kumar

3D-printed materials are used in many different industries (automotive, aviation, medicine, etc.). Most of these 3D-printed materials are based on ceramics or polymers whose mechanical properties vary with frequency. For numerical modeling,…

Applied Physics · Physics 2025-11-07 Linus Taenzer , Paolo Tiso , Bart Van Damme

Heat transfer simulations of the fused filament fabrication process are an important tool to predict bonding, residual stresses and strength of 3D printed parts. But in order to capture the significant thermal gradients that occur in the…

Computational Engineering, Finance, and Science · Computer Science 2023-05-08 Nathalie Ramos , Christoph Mittermeier , Josef Kiendl

Additive manufacturing (AM) enables the development of high-performance architected cellular materials, emphasizing the growing importance of establishing programmable and predictable energy absorption capabilities. This study evaluates the…

Applied Physics · Physics 2024-02-27 Mattia Utzeri , Marco Sasso , Vikram S. Deshpande , S. Kumar

Feedstock deformation during 3D printing of continuous fiber composites is a critical challenge in path planning and a main driver in the generation of manufacturing defects. The proposed work addressed the feedstock deformation during the…

Computational Engineering, Finance, and Science · Computer Science 2026-05-06 Chady Ghnatios , Kazem Fayazbakhsh

A promising method for obtaining ceramic components with additive manufacturing (AM) is to use a two-step process of first printing the artifact in polymer and then converting it to ceramic using pyrolysis to form polymer derived ceramics…

Applied Physics · Physics 2019-09-06 Apoorv Kulkarni , Gian Domenico Soraru , Joshua Pearce

Recent improvements in additive manufacturing and high-throughput material synthesis have enabled the discovery of novel metallic materials for extreme environments. However, high-fidelity testing of advanced mechanical properties such as…

Materials Science · Physics 2025-02-20 C. Bean , M. Calvat , Y. Nie , R. L Black , N. Velisavljevic , D. Anjaria , M. A. Charpagne , J. C. Stinville

Soft matter materials and polymers are widely used in the controlled delivery of drugs. Simulation and modeling provide insight at the atomic scale enabling a level of control unavailable to experiments. We present a workflow protocol for…

Soft Condensed Matter · Physics 2022-03-08 James P. Andrews , Estela Blaisten-Barojas
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