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Laser powder bed fusion (PBF-LB/M) enables the near-net shape production of permanent magnets with complex geometry while reducing material waste. However, controlling the microstructure and optimizing magnetic properties remain challenging…

We have analysed the influence of the microstructural features, such as intergranular grain boundary (GB) phases and misalignment of the hard magnetic grains, on the optimization of magnetization reversal processes in order to improve the…

Materials Science · Physics 2015-10-09 Gregor A. Zickler , Peter Toson , Ahmad Asali , Josef Fidler

Nd-Fe-B bonded magnets are an important class of permanent magnets, employed in many technological sectors. The Additive Manufacturing (AM) processes enables the fabrication of net-shape bonded magnets with complex geometries, allowing to…

The understanding of coercivity mechanism in high performance Nd-Fe-B permanent magnets relies on the analysis of the magnetic properties of all phases present in the magnets. By adding Cu in such compounds, a new Nd6Fe13Cu grain boundary…

Magnetic isotropic NdFeB powder is processed by the following additive manufacturing methods: (i) stereolithography (SLA), (ii) fused filament fabrication (FFF), and (iii) selective laser sintering (SLS). For the first time, a…

The coercive field and angular dependence of the coercive field of single-grain Nd$_{2}$Fe$_{14}$B permanent magnets are computed using finite element micromagnetics. It is shown that the thickness of surface defects plays a critical role…

ThMn12-type (Sm,Zr)1(Fe,Co,Ti)12 compounds show great potential for permanent magnets. Magnetically hard anisotropic powders prepared via reduction-diffusion exhibit a significant increase in coercivity from 0.45 T to 1.26 T as the…

Additive manufacturing technologies enable the production of complex and bioinspired shapes using magneto-responsive materials, which find diverse applications in soft robotics. Particularly, the development of composites with controlled…

Bonded permanent magnets are key components in many energy conversion, sensor and actuator devices. These applications require high magnetic performance and freedom of shape. With additive manufacturing processes, for example laser powder…

Applied Physics · Physics 2023-12-21 Kilian Schäfer , Tobias Braun , Stefan Riegg , Jens Musekamp , Oliver Gutfleisch

The Nd permanent magnet (Nd$_{2}$Fe$_{14}$B) is an indispensable material used in modern energy conversion devices. The realization of high coercivity at finite temperatures is a burning issue. One of the important ingredients for…

Materials Science · Physics 2021-01-20 Masamichi Nishino , Ismail Enes Uysal , Seiji Miyashita

Laser powder bed fusion (L-PBF) is a widely recognized additive manufacturing technology for producing intricate metal components with exceptional accuracy. A key challenge in L-PBF is the formation of complex microstructures affecting…

Computational Engineering, Finance, and Science · Computer Science 2025-06-30 Augustine Twumasi , Prokash Chandra Roy , Zixun Li , Soumya Shouvik Bhattacharjee , Zhengtao Gan

Isotropic bonded magnets with a high loading fraction of 70 vol.% Nd-Fe-B are fabricated via an extrusion-based additive manufacturing, or 3D printing system that enables rapid production of large parts for the first time. The density of…

The maximum coercivity that can be achieved for a given hard magnetic alloy is estimated by computing the energy barrier for the nucleation of a reversed domain in an idealized microstructure without any structural defects and without any…

Magnetic field of up to 12 T was applied during the sintering process of pure MgB2 and carbon nanotube (CNT) doped MgB2 wires. We have demonstrated that magnetic field processing results in grain refinement, homogeneity and significant…

Superconductivity · Physics 2009-11-11 S. X. Dou , W. K. Yeoh , O. Shcherbakova , J. Horvat , M. J. Qin , Y. Li , Z. M. Ren , P. Munroe

Solid solution addition and grain boundary segregation have been independently shown to enhance the strength of nanocrystalline alloys. In the present study, the synergy between these two effects is investigated in nanocrystalline Ni-Cr-Y…

Materials Science · Physics 2026-05-13 Yi Liu , Jason R. Trelewicz , Timothy J. Rupert

In our study, molecular dynamics (MD) simulations of laser powder bed fusion (LPBF) have been conducted on equimolar FeNiCr medium entropy alloy (MEA) powders. With the development of newer LPBF technologies capable of printing at the…

Hot-deformed anisotropic Nd$-$Fe$-$B nanocrystalline magnets have been subjected to the grain-boundary diffusion process (GBDP) using a $\mathrm{Pr}_{70}\mathrm{Cu}_{30}$ eutectic alloy. The resulting grain microstructure, consisting of…

The widespread application of metal additive manufacturing (AM) is limited by the ability to control the complex interactions between the energy source and the feedstock material. Here we develop a generalizable process to introduce…

5$\mu$m thick NdFeB films have been sputtered onto 100 mm Si substrates using high rate sputtering (18 $\mu$m/h). Films were deposited at ≤ 500 C and then annealed at 750 C for 10 minutes. While films deposited at temperatures up to…

Microscale additive manufacturing of reflective copper is becoming increasingly important for microelectronics and microcomputers, due to its excellent electrical and thermal conductivity. Yet, it remains challenging for state-of-the-art…

Optics · Physics 2025-12-30 Youwen Liang , Bo Shen , Wan Shou
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