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This work explores a spatial printing method to fabricate continuous fiber-reinforced thermoplastic composites (CFRTPCs), which can achieve exceptional mechanical performance. For models giving complex 3D stress distribution under loads,…

Computational Geometry · Computer Science 2024-01-26 Guoxin Fang , Tianyu Zhang , Yuming Huang , Zhizhou Zhang , Kunal Masania , Charlie C. L. Wang

Carbon fiber reinforced polymer (CFRP) composites offer a unique combination of in-plane specific strength and stiffness. They, however, suffer from a relatively poor out-of plane performance. Improving this requires a thorough…

Applied Physics · Physics 2017-12-13 Ali N Sarvestani , Mehran Tehrani

In 3D printing, stiff fibers (e.g., carbon fiber) can reinforce thermoplastic polymers with limited stiffness. However, existing commercial digital manufacturing software only provides a few simple fiber layout algorithms, which solely use…

Computational Engineering, Finance, and Science · Computer Science 2023-10-31 Xingyuan Sun , Geoffrey Roeder , Tianju Xue , Ryan P. Adams , Szymon Rusinkiewicz

We present a field-based method of toolpath generation for 3D printing continuous fibre reinforced thermoplastic composites. Our method employs the strong anisotropic material property of continuous fibres by generating toolpaths along the…

Graphics · Computer Science 2021-12-23 Xiangjia Chen , Guoxin Fang , Wei-Hsin Liao , Charlie C. L. Wang

The present work introduces a novel numerical approach for the process modeling of fiber-reinforced thermoset polymers at the micro-scale level, that can be used to predict curing-induced residual stresses. The cure kinetics is described…

Applied Physics · Physics 2022-12-14 Manish H. Nagaraj , Marianna Maiaru

This project is focused on investigating the structural performance of parts and structures produced using the latest additive manufacturing techniques. For additive manufacturing of test coupons, fused deposition modeling of…

Applied Physics · Physics 2025-03-25 Hunter Watts , Ryan Premo , Wayne Huberty , Chris Bounds , Han-Gyu Kim

Designing fiber-reinforced polymer composites (FRPCs) with a tailored nonlinear stress-strain response can enable innovative applications across various industries. Currently, no efforts have achieved the inverse design of FRPCs that target…

Soft Condensed Matter · Physics 2024-12-03 Pei Xu , Yunpeng Wu , Srikanth Pilla , Gang Li , Feng Luo

Fiber-Reinforced Polymer Composite (FRPC) parts are mostly made as laminates, shells, or surfaces wound with 2D fiber patterns even after the emergence of additive manufacturing. Making FRPC parts with embedded continuous fibers in 3D is…

Soft Condensed Matter · Physics 2025-08-12 Vivek Khatua , B. Gurumoorthy , G. K. Ananthasuresh

Computational stress analysis is an important step in the design of material systems. Finite element method (FEM) is a standard approach of performing stress analysis of complex material systems. A way to accelerate stress analysis is to…

Materials Science · Physics 2023-01-02 Anindya Bhaduri , Ashwini Gupta , Lori Graham-Brady

While multi-axis 3D printing can align continuous fibers along principal stresses in continuous fiber-reinforced thermoplastic (CFRTP) composites to enhance mechanical strength, existing methods have difficulty generating toolpaths with…

This article deals with the multiscale modeling of stress transfer characteristics of nano-reinforced polymer composite reinforced with regularly staggered carbon fibers. The distinctive feature of construction of nano-reinforced composite…

Materials Science · Physics 2017-02-06 S. I. Kundalwal , S. A. Meguid

The combination of Finite Element Method (FEM) simulation and experimental photo-elasticity provides both qualitative and quantitative information about the stress field in a polymer composite and particularly along the fibre-matrix…

Materials Science · Physics 2007-05-23 H. Matthias Deuschle , Falk K. Wittel , Henry Gerhard , Gerhard Busse , Bernd-H. Kroeplin

The advantages introduced by carbon fiber reinforced polymer (CFRP) composites has made them an appropriate choice in many applications and an ideal replacement for conventional materials. The benefits using CFRP composites are due to their…

Efficient optimization of topology and raster angle has shown unprecedented enhancements in the mechanical properties of 3D printed materials. Topology optimization helps reduce the waste of raw material in the fabrication of 3D printed…

Graphics · Computer Science 2022-06-08 Ahmed Moter , Mohamed Abdelhamid , Aleksander Czekanski

A novel approach for creating tool paths for continuous carbon fiber-reinforced thermoplastic 3D printing is introduced. The aim is to enable load-bearing connections while avoiding non-manufacturable crossings of paths by generating layer…

Optimization and Control · Mathematics 2024-04-18 Fabian Wein , Julian Mirbach , Aniket Angre , Jannis Greifenstein , Daniel Hübner

A three-dimensional multi-scale computational homogenisation framework is developed for the prediction of nonlinear micro/meso-mechanical response of the fibre-reinforced polymer (FRP) composites. Two dominant damage mechanisms, i.e. matrix…

Computational Engineering, Finance, and Science · Computer Science 2016-10-18 Zahur Ullah , Lukasz Kaczmarczyk , Chris J. Pearce

We propose a neural network-based computational framework for the simultaneous optimization of structural topology, curved layers, and path orientations to achieve strong anisotropic strength in fiber-reinforced thermoplastic composites…

Machine Learning · Computer Science 2025-05-08 Tao Liu , Tianyu Zhang , Yongxue Chen , Weiming Wang , Yu Jiang , Yuming Huang , Charlie C. L. Wang

When manufacturing parts using material extrusion additive manufacturing and anisotropic polymers, the mechanical properties of a manufactured component are strongly dependent on the print trajectory orientation. We conduct non-planar…

Optimization and Control · Mathematics 2023-06-13 Xavier Guidetti , Efe C. Balta , Yannick Nagel , Hang Yin , Alisa Rupenyan , John Lygeros

High-aspect-ratio polymer materials are widely utilized in applications ranging from everyday materials such as clothing to specialized equipment in industrial and medical fields. Traditional fabrication methods, such as extrusion and…

Medical Physics · Physics 2025-02-04 Ali Anil Demircali , Jinshi Zhao , Ayhan Aktas , Mohamed EMK Abdelaziz , Burak Temelkuran

Four-dimensional (4D) printing, a new technology emerged from additive manufacturing (3D printing), is widely known for its capability of programming post-fabrication shape-changing into artifacts. Fused deposition modeling (FDM)-based 4D…

Computational Geometry · Computer Science 2020-11-10 Yuxuan Yu , Haolin Liu , Kuanren Qian , Humphrey Yang , Matthew McGehee , Jianzhe Gu , Danli Luo , Lining Yao , Yongjie Jessica Zhang
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