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Selective laser melting is a promising additive manufacturing technology enabling the fabrication of highly customizable products. A major challenge in selective laser melting is ensuring the quality of produced parts, which is influenced…

Systems and Control · Electrical Eng. & Systems 2022-04-11 Riccardo Zuliani , Efe C. Balta , Alisa Rupenyan , John Lygeros

Predictive modelling represents an emerging field that combines existing and novel methodologies aimed to rapidly understand physical mechanisms and concurrently develop new materials, processes and structures. In the current study,…

Laser powder bed fusion (LPBF) is an additive manufacturing technique that has gained popularity thanks to its ability to produce geometrically complex, fully dense metal parts. However, these parts are prone to internal defects and…

Computational Engineering, Finance, and Science · Computer Science 2025-07-18 Nicholas Kirschbaum , Nathaniel Wood , Chang-Eun Kim , Thejaswi U. Tumkur , Chinedum Okwudire

We present a data-driven, differentiable neural network model designed to learn the temperature field, its gradient, and the cooling rate, while implicitly representing the melt pool boundary as a level set in laser powder bed fusion. The…

Powder-based additive manufacturing has transformed the manufacturing industry over the last decade. In Laser Powder Bed Fusion, a specific part is built in an iterative manner in which two-dimensional cross-sections are formed on top of…

Machine Learning · Computer Science 2024-11-21 AmirPouya Hemmasian , Francis Ogoke , Parand Akbari , Jonathan Malen , Jack Beuth , Amir Barati Farimani

Laser powder bed fusion (LPBF) has shown promise for wide range of applications due to its ability to fabricate freeform geometries and generate a controlled microstructure. However, components generated by LPBF still possess sub-optimal…

Machine Learning · Computer Science 2025-01-16 Olabode T. Ajenifujah , Francis Ogoke , Florian Wirth , Jack Beuth , Amir Barati Farimani

The laser beam weldability of acrylonitrile/butadiene/styrene (ABS) plates is determined by combining both experimental and theoretical aspects. In modeling the process, an optical model is used to determine how the laser beam is attenuated…

The design process of photovoltaic (PV) modules can be greatly enhanced by using advanced and accurate models in order to predict accurately their electrical output behavior. The main aim of this paper is to investigate the application of…

Neural and Evolutionary Computing · Computer Science 2013-08-13 Francesco Bonanno , Giacomo Capizzi , Christian Napoli , Giorgio Graditi , Giuseppe Marco Tina

Laser Powder Bed Fusion (L-PBF) is a widely adopted additive manufacturing process for fabricating complex metallic parts layer by layer. Effective thermal management is essential to ensure part quality and structural integrity, as thermal…

Systems and Control · Electrical Eng. & Systems 2025-09-22 Yukta Pareek , Abdul Malik Al Mardhouf Al Saadi , Amrita Basak , Satadru Dey

This work proposes a Graph Neural Network (GNN) modeling approach to predict the resulting surface from a particle based fabrication process. The latter consists of spray-based printing of cementitious plaster on a wall and is facilitated…

Computational Engineering, Finance, and Science · Computer Science 2025-04-01 Diego Machain Rivera , Selen Ercan Jenny , Ping Hsun Tsai , Ena Lloret-Fritschi , Luis Salamanca , Fernando Perez-Cruz , Konstantinos E. Tatsis

This study presents novel predictive models using Graph Neural Networks (GNNs) for simulating thermal dynamics in Laser Powder Bed Fusion (L-PBF) processes. By developing and validating Single-Laser GNN (SL-GNN) and Multi-Laser GNN (ML-GNN)…

Machine Learning · Computer Science 2024-07-22 Riddhiman Raut , Amit Kumar Ball , Amrita Basak

Spatially selective melting of metal materials by laser irradiation allows for the precise welding as well as the 3D printing of complex metal parts. However, the simple scanning of a conventional Gaussian beam typically results in a melt…

Before reflow soldering of integrated electronic products, the numerical simulation of temperature control curve of reflow furnace is crucial for selecting proper parameters and improving the overall efficiency of reflow soldering process…

Systems and Control · Electrical Eng. & Systems 2022-06-22 Yuan Sui , Fan-yang Bu , Zi-long Shao , Wei Yan

Laser machining is a highly flexible non-contact manufacturing technique that has been employed widely across academia and industry. Due to nonlinear interactions between light and matter, simulation methods are extremely crucial, as they…

Computational Engineering, Finance, and Science · Computer Science 2023-01-04 Razyeh Behbahani , Hamidreza Yazdani Sarvestani , Erfan Fatehi , Elham Kiyani , Behnam Ashrafi , Mikko Karttunen , Meysam Rahmat

Insufficient overlap between the melt pools produced during Laser Powder Bed Fusion (L-PBF) can lead to lack-of-fusion defects and deteriorated mechanical and fatigue performance. In-situ monitoring of the melt pool subsurface morphology…

Computationally efficient and accurate simulations of the flow over axisymmetric bodies of revolution (ABR) has been an important desideratum for engineering design. In this article the flow field over an ABR is predicted using machine…

Fluid Dynamics · Physics 2021-11-16 J P Panda , H V Warrior

Spot welding is a crucial process step in various industries. However, classification of spot welding quality is still a tedious process due to the complexity and sensitivity of the test material, which drain conventional approaches to its…

Computer Vision and Pattern Recognition · Computer Science 2020-10-27 Linh Kästner , Samim Ahmadi , Florian Jonietz , Mathias Ziegler , Peter Jung , Giuseppe Caire , Jens Lambrecht

High-fidelity simulations of laser welding capture complex thermo-fluid phenomena, including phase change, free-surface deformation, and keyhole dynamics, however their computational cost limits large-scale process exploration and real-time…

Machine Learning · Computer Science 2026-04-01 Alix Benoit , Toni Ivas , Mateusz Papierz , Asel Sagingalieva , Alexey Melnikov , Elia Iseli

The shape of a weld bead is critical in assessing the quality of the welded joint. In particular, this has a major impact in the accuracy of the results obtained from a numerical analysis. This study focuses on the statistical design…

Machine Learning · Computer Science 2022-06-08 R. Pradhan , A. P Joshi , M. R Sunny , A. Sarkar

Nuclear power plant operators face significant challenges due to unpredictable deviations between offline and online thermal limits, a phenomenon known as thermal limit bias, which leads to conservative design margins, increased fuel costs,…

Machine Learning · Computer Science 2026-03-17 Anirudh Tunga , Michael J. Mueterthies , Jonathan Nistor
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