Quasi-single-stage optimization for advanced stellarators

Advanced stellarator design requires a balance between plasma performance and the manufacturability of three-dimensional modular coils. In conventional two-stage optimization, the coils required to realize an optimized equilibrium can be limited by engineering feasibility. Here, we develop a quasi-single-stage (QSS) framework that incorporates coil feasibility directly into plasma-boundary optimization. QSS uses the maximum normalized normal-field error, evaluated rapidly from surface currents on a uniformly offset winding surface, as a coil-feasibility surrogate. We apply this method to optimize configurations targeting quasi-axisymmetry, quasi-helical symmetry, quasi-isodynamicity, and a combination of omnigenity with piecewise omnigenity. The QSS-optimized configurations exhibit smoother plasma boundaries and winding surfaces, lower normal-field reconstruction errors, and reduced coil complexity, while preserving favourable magnetic-symmetry and transport properties. QSS provides a practical proof-of-principle strategy for co-optimizing plasma physics and coil engineering in stellarator design.