Geometry and design of origami bellows with tunable response

Origami folded cylinders (origami bellows) have found increasingly sophisticated applications in space flight and medicine. In spite of this interest, a general understanding of the mechanics of an origami folded cylinder has been elusive. With a newly developed set of geometrical tools, we have found an analytic solution for all possible cylindrical rigid-face states of both Miura-ori and triangular tessellations. Although an idealized bellows in both of these families may have two allowed rigid-face configurations over a well-defined region, the corresponding physical device, limited by nonzero material thickness and forced to balance hinge and plate-bending energy, often cannot stably maintain a stowed configuration. We have identified the parameters that control this emergent bistability, and have demonstrated the ability to design and fabricate bellows with tunable deployability.