Drop Spray Electrification

Charge separation during the breakup of water drop has been recognized since the early studies of waterfall and spray electrification, yet the role of controlled drop fragmentation at structured liquid-repellent surfaces remains unclear. Here we show that water drops impacting superhydrophobic meshes generate charged secondary droplets as liquid penetrates and fragments through the mesh pores. By combining Faraday-cup charge measurements with high-speed imaging, we identify how the charge depends on the Weber number and on the pathway of spray formation. No measurable charge is detected below the penetration threshold. At low Weber numbers, recoil jet formation gives a high charge per unit spray mass, whereas at intermediate Weber numbers both recoil jets and impact-induced jets contribute to charging. At higher Weber numbers, pancake bouncing suppresses recoil jet formation, so charging is dominated by impact induced penetration and the total charge approaches a saturated value. We further show that smaller mesh pores enhance the charge-to-mass ratio and that conductive meshes provide stable charging under repeated impacts by dissipating residual surface charge. These findings provide design principles for superhydrophobic mesh platforms for spray charging and rain-driven energy harvesting.