Backstepping-based tracking control of the vertical gradient freeze crystal growth process

The vertical gradient freeze crystal growth process is the main technique for the production of high quality compound semiconductors that are vital for today's electronic applications. A simplified model of this process consists of two 1D diffusion equations with free boundaries for the temperatures in crystal and melt. Both phases are coupled via an ordinary differential equation that describes the evolution of the moving solid/liquid interface. The control of the resulting two-phase Stefan problem is the focus of this contribution. A flatness-based feedforward design is combined with a multi-step backstepping approach to obtain a controller that tracks a reference trajectory for the position of the phase boundary. Specifically, based on some preliminary transformations to map the model into a time-variant PDE-ODE system, consecutive decoupling and backstepping transformations are shown to yield a stable closed loop. The tracking controller is validated in a simulation that considers the actual growth of a Gallium arsenide single crystal.